Basic Info.
Model NO.
89mm 108mm 133mm
Application
Chemical Industry, Mining Transport, Power Plant
Structure
Comb-Type Roller
Bearing Type
Double Sealed Bearing
Product Name
Steel/Rubber/HDPE Conveyor Roller
Standard
Cema/JIS/DIN/ISO/BS
Usage
Conveyor Belt System
Roller Type
Flat/Buffer/Cleaning
Roller Diameter
63.5-219mm
Roller Length
100mm to 3500mm
Transport Package
Standard Export Plywood Cases
Specification
Length: 250mm~2200mm Diameter: 89mm~219mm
Product Description
Company Profile
We are a leading manufacturer of UHMW-PE products in China since 1990's covering an area of 58,000 square meter, we are specialized in UHMW-PE engineering plastic products research ,development, manufacture, marketing and services.
Committed to composite material conveyor roller research for more than 20 years, with more than 10 conveyor roller design patents, more than 70 sets advanced production equipment, the annual output of 1 million sets conveyor roller production capacity.
Product Description
Ultra-high molecular weight polyethylene (UHMWPE) conveyor roller/ idler is a new generation of plastic instead of steel of high-tech products, its main raw material is ultra-high molecular weight polyethylene. Ultra high molecular weight polyethylene conveyor roller has physical and chemical properties which are high wear resistance, low friction coefficient, not easy to wear leather strap. It also has the fine self lubrication and not easy to card to die in the bad conditions, antistatic, flame retardant, aging resistance, corrosion resistance. It can withstand repeated impact, vibration, mechanical performance is excellent, light weight, easy installation, no maintenance, low noise (3-7DB), smooth operation. The temperature of using keep in -40°C to+85°C.
| Basic information |
| 1 | Brand: FJS |
| 2 | Designed Working Lift Time: 80,000hours |
| 3 | Production Capacity: as usual 1,200,000pieces/year |
| 4 | Roller Diameter: 63.5-219mm. |
| 5 | Roller Length: 100mm to 3500mm. |
| 6 | Roller Pipe: UHMWPE,Q235 carbon steel,high-precision ERW seam pipe with state-of roundness and straightness to ensure well-balanced rotation. |
| 7 | Shaft: Accurate shaft are made of cold-drawn bright round steel, which is superior in corrosion resistance and stiffness.We have strict control over tolerance of shaft dimension and surface quality.The service lifespan can be well secured and proloned. |
| 8 | Bearing: Ball bearing provided with C3 group of clearance, ZZ shield deep-groove to ensure a nice fit and off-set any expected temperature rise during operation by means of internal clearance OR according to your requirements. |
| 9 | Bearing Brand: LYC,HRB,C&U,or imported bearings or according to your requirements. |
| 10 | Seals: The Labyrinth seal structure is of non-contact type, and durable and has less rotation-resistance and long life-span as to be of optimum structure, particularly for a long-distance and large capacity conveyor for bulk material. It is approved from the testing of national authoritative organization that Seal employed is of dustproof and waterproof type, whose performance proved to be satisfactory and has by a long way exceeded the GB and JIS standard after our repeated research and development.Factory high quality greased full for life. |
| 11 | Color: black, red, blue, yellow available , or according to your requirement. |
Product Advantages
1,Belt Friendly
-- extremely High Wear Resistance ,which is about 5-7 times than that of steel roller . strong ability to resist adhesive , can prolong the service life of the belt for 2-3 times.
-- high self-lubrication , No Material Build Up , thus no belt miss-tracking & material spillage , less down time , greatly reduced the working accident.
-- don't absorb water , thus it will not freeze with belt under low temperature.
2,superior sealing system
Dust and water proof sealing system (Patented) ,no grease leaking , prolong the bearing's service life.
3,noise reduction
The noise reduction material of roller , the superior sealing system , high-precision bearings , And the U-shaped ventilation groove make it a great performance in noise reduction.
4,excellent TIR rate
The roller material is more flexible to shape with precise machining , it can significantly lower the TIR rate to 0.1mm or even less , no vibration under High Speed Conveying.
5,longer service life
-- High-precision bearing has longer life than normal bearing.
-- great patented sealing system , don't absorb water , no grease leaking
6,light weight
-- easy to install , replace and delivery
-- less power consumption , smaller motor power required and reduce the cost.
7,F.R.A.S
Flame retardant , anti-static , resistant to corrosion of all kinds of chemical medium.
Product Parameters
| NO. | Test items | Unit | Results |
| 1 | T.I.R | mm | ≤0.1 |
| 2 | Axial displacement | mm | ≤0.5 |
| 3 | Axial displacement after falling falling falling | mm | ≤1.2 |
| 4 | Axial load | KN | >15 |
| 5 | Rolling resistance | N | ≤2.5 |
| 6 | Water spray running test | g | 0 |
| 7 | Underwater running test | g | 0 |
| 8 | Coefficient of friction | - | ≤0.1 |
| 9 | Roller noise level test | dB | ≤45 |
Application
With more than 20 years' of industry experience, we provide customized solutions concerning on specific engineering plastic requirements.
Our products are widely used in steel, smelting, coking, power industry, chemical industry, coal, cement, mining and exploration industry, oil fields, municipal engineering, Marine system, ,machinery construction, food and sports industry and so on.
Certifications
FAQ
1.Q: What's your bearing brand?
A: Large clearance C3 ZZ type deep ball bearing with LYC,HRB or imported bearings, etc. According to customer's requirements.
2.Q: How is your Payment Term?
A: T/T or L/C. Another payment term we can also discuss.
3.Q: Can you customize it?
A: Yes,we support customization according to your request.
4.Q: What's the MOQ?
A: 1 piece.
5.Q: What's the production capacity of your idler and belt conveyor?
A: Idlers 1,600,000 pcs/year.
6.Q: What's your roller's lifespan?
A: FJS Roller designed working life is 80,000 hours
Address:
New Manufacturing Industrial Zone, Anyang, Henan
Business Type:
Manufacturer/Factory
Business Range:
Chemicals, Industrial Equipment & Components, Manufacturing & Processing Machinery, Metallurgy, Mineral & Energy
Management System Certification:
ISO 9001
Company Introduction:
We are known as the largest HDPE roller UHMWPE roller designer and manufacturer in China, and we are the 1 st to make HDPE rollers UHMWPE rollers. We has been specialized in design and manufacture conveyor roller/idler for bulk material handling since 1994, provide ODM&OEM service. We have 40+ roller and roller equipments patents, 80 automated production lines, more than 3000000 PCS/year production, guarantee the delivery time.
Our Products Series: HDPE Roller UHMWPE Roller
Low Noise Roller - reducing conveying noise
Underground Mining Roller - fire resistance & anti-static
Application industry: Power station, aggregates, cement plant, mining, ports, steel, chemical factory, fertiliser, food processing.
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